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Manufacturing IT Services

Manufacturing IT Services

Manufacturing IT services for discrete and process manufacturers: MES, ERP integration, industrial IoT, predictive maintenance, production planning, quality and traceability software that connects the shop floor to the top floor.

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Most factories run on a patchwork of ERP screens, spreadsheets, paper travellers and machines nobody can see into from the office. Our manufacturing IT services connect the shop floor to the top floor: machine data, production orders, quality records, inventory and maintenance in one reliable flow, so managers decide on real numbers and operators spend less time on paperwork.

Our Core Capabilities

Manufacturing execution systems (MES)
ERP, PLM and manufacturing software integration
Industrial IoT, machine and condition monitoring
Predictive maintenance and asset management
Production planning, scheduling and inventory
Quality management, traceability and compliance
MANUFACTURING COVERAGE

Manufacturing Software We Build

Shop Floor to Top Floor
MES Orders & Execution
Integration ERP, PLM & MES
IIoT Machine Data
Maintenance Predictive & Planned
Planning Schedules & Stock
Quality QMS & Traceability
Machines, orders, quality and inventory in sync

Our Suite of Manufacturing IT Services

From a single plant replacing paper job cards to a multi-site manufacturer connecting machines, ERP and suppliers, our manufacturing software development services cover planning, execution, maintenance, quality and the supply chain. Start with the bottleneck that costs you most today and connect the rest as you grow.

Our Services 8 Services
One team, shop floor to top floor
Module 01 / 08 MES

Manufacturing Execution System (MES) Development

We build MES software for work order dispatch, digital work instructions, operator terminals, labour and material tracking, and real-time production status by line and shift.

01
Digital Work Orders & Instructions

Paper travellers replaced by shop-floor screens.

02
Real-Time Production Tracking

Output, scrap and downtime as they happen.

Module 02 / 08 INTEGRATION

ERP, PLM & Manufacturing Software Integration

We connect ERP, MES, PLM, WMS, CRM and machine data so orders, bills of materials, inventory and production results flow automatically between systems.

01
ERP ↔ MES Synchronisation

Orders down, confirmations and consumption up.

02
PLM & BOM Handoff

Engineering changes reach the floor correctly.

Module 03 / 08 IIoT

Industrial IoT, Machine & Condition Monitoring

We collect data from PLCs, CNCs, sensors and SCADA through gateways and industrial protocols, and turn it into machine status, OEE and condition dashboards.

01
Machine Connectivity & OEE

Availability, performance and quality per asset.

02
Condition Monitoring Alerts

Vibration, temperature and energy tracked.

Module 04 / 08 MAINTENANCE

Predictive Maintenance & Asset Management Software

We build maintenance software with asset registers, preventive schedules, work orders, spare parts and predictive models that flag likely failures early.

01
Failure Prediction Models

Maintenance planned before breakdowns.

02
Mobile Work Orders & Spares

Technicians see history, parts and checklists.

Module 05 / 08 PLANNING

Production Planning & Scheduling Software

We build planning and scheduling tools that balance orders, capacity, materials and changeovers, with drag-and-drop schedules and what-if scenarios.

01
Finite Capacity Scheduling

Realistic plans for machines and people.

02
Material & Inventory Planning

Shortages spotted before they stop a line.

Module 06 / 08 QUALITY & TRACEABILITY

Quality Management & Product Traceability Software

We build QMS and traceability software for inspections, SPC, non-conformances, CAPA, batch and serial genealogy, and electronic records with audit trails.

01
Inspections, SPC & CAPA

Quality issues captured and closed out.

02
Batch & Serial Genealogy

Trace any product back to its materials.

Module 07 / 08 SUPPLY CHAIN

Supply Chain, Inventory & Vendor Portals

We build inventory, warehouse, procurement and supplier portals, with barcode and RFID scanning, supplier collaboration and order tracking.

01
Inventory & Warehouse Tracking

Raw materials to finished goods by location.

02
Supplier & Procurement Portals

POs, ASNs and quality documents shared online.

Module 08 / 08 MODERNIZATION

Legacy Modernization, Consulting & Manufacturing IT Support

We assess your manufacturing IT landscape, modernise legacy plant software step by step, and support and maintain your systems after launch.

01
Digital Transformation Roadmaps

Priorities based on value, risk and readiness.

02
Phased Modernization & Support

Production keeps running while systems improve.

Factory technician in a hard hat assembling components beside an industrial robot arm
Smart Factory
Module 01
Manufacturing Execution System (MES) Development
DEDICATED MANUFACTURING SOFTWARE ENGINEERS Industry 4.0 Squads

Why Partner with Us for Manufacturing IT Services

MES ERP Integration IIoT Predictive Maintenance
Schedule Consultation

Manufacturing IT Services for Every Manufacturing Sector

An automotive supplier running high-volume lines and a pharmaceutical plant producing validated batches both need manufacturing software, but their processes, regulations and data are very different. We shape each solution around the products, processes and standards of your sector.

High-volume line tracking and OEE
Serial traceability and genealogy
Supplier quality and PPAP documents
IATF 16949 quality processes
Electronic batch records
GMP-aligned audit trails and e-signatures
Deviation and CAPA management
Cold chain and serialisation data
Recipe and batch management
Lot traceability and recalls
Food safety checks and HACCP logs
Expiry and shelf-life tracking
SMT and assembly line tracking
Test data collection and analysis
Component traceability
Engineering change management
Engineer-to-order project tracking
Configure-to-order BOMs
Field service and installed base
Spare parts portals
Batch and continuous process data
Formula and recipe control
Environmental and safety records
Energy use per product
Heat, coil and roll tracking
Yield and scrap analysis
Maintenance for heavy assets
Order-to-dispatch visibility
Changeover and SKU scheduling
Packaging line monitoring
Retailer compliance labelling
Demand-driven production planning
Essential Features in Modern Manufacturing Software

Manufacturing platforms usually combine shop-floor tools, maintenance and quality modules, planning and inventory, integrations and management reporting. These are the features we build most often, and we help you choose the right set for launch.

Shop floor: digital work orders and instructions
Shop floor: operator terminals and labour tracking
Shop floor: downtime reasons and scrap capture
Machines: live status, OEE and alarms
Machines: condition monitoring and energy use
Maintenance: preventive schedules and work orders
Maintenance: predictive alerts and spare parts
Quality: inspections, SPC and non-conformances
Quality: CAPA and electronic records with audit trail
Traceability: batch, lot and serial genealogy
Planning: finite capacity schedules and what-ifs
Inventory: barcode and RFID stock tracking
Supply chain: supplier portals and purchase orders
Safety: EHS incidents, permits and inspections
Management: plant and multi-site dashboards
Integration: ERP, PLM, WMS and CRM sync

Manufacturing Software Built for the Shop Floor

Software that looks good in a boardroom demo but slows operators down on a noisy line will be abandoned within weeks. Our team designs manufacturing systems with operators, supervisors and maintenance crews: big touch targets, barcode scanning, offline resilience and screens that answer the question in a glance.

Talk to a Manufacturing IT Specialist

Why Teams Rely on CodeBase Coders for Manufacturing IT Services

Manufacturing IT projects tend to fail in the same places: systems that do not talk to each other, machine data nobody trusts, big-bang rollouts that stop production, and security gaps between office and plant networks. These five habits are built into every engagement to avoid them.

SYS.BLUEPRINT // ARCHITECTURE TERMINAL
BLUEPRINT 01 // INTEGRATION

Integration Before Replacement

We connect the ERP, MES, PLM and machines you already have wherever they offer interfaces, and replace systems only when it clearly pays off.

ERP CONNECTED
Machines INTEGRATED
Re-Keying ELIMINATED
BLUEPRINT 02 // DATA

Machine Data You Can Trust

Standard protocols, time-series storage, context such as order and shift, and validation rules make OEE and quality data reliable enough to act on.

Signals CONTEXTUALISED
OEE CONSISTENT
History TRACEABLE
BLUEPRINT 03 // ROLLOUT

Rollouts That Keep Lines Running

We pilot on one line or cell, run old and new side by side where needed, and roll out plant by plant around your production calendar.

Pilot ONE LINE FIRST
Cutover PLANNED
Downtime MINIMISED
BLUEPRINT 04 // SECURITY

OT / IT Security by Design

Network zoning, read-only data paths from control systems, strong authentication and audit logs, designed around frameworks such as IEC 62443.

Networks ZONED
OT Data READ-ONLY
Actions AUDITED
BLUEPRINT 05 // USABILITY

Designed with Operators

We observe real shifts and test with operators, supervisors and technicians, so screens are fast, clear and usable with gloves and scanners.

Screens GLANCEABLE
Scanning BUILT IN
Training SHORTER
ENTERPRISE READY STATUS: OPERATIONAL ⚡
READY TO DIGITISE YOUR FACTORY?

Build Manufacturing Software Your Plant Actually Uses.

⚡ Free Discovery Consultation 🏭 MES & ERP Integration 🔧 IIoT & Predictive Maintenance

From Paper on the Shop Floor To a Connected Smart Factory

Manufacturing digitalisation usually grows in stages: first replace paper and spreadsheets with digital orders and records, then connect machines and business systems, then use the data for prediction and optimisation.

[1] DIGITISE STAGE 01

Digital Shop Floor

Move work orders, instructions, quality checks and downtime logs from paper to shop-floor apps connected to your ERP.

Operator Apps
Digital Quality
ERP Link
[2] CONNECT STAGE 02

Connected Machines & Systems

Connect machines through IIoT, add OEE and condition monitoring, and integrate MES, maintenance, inventory and suppliers.

Machine Data
OEE Dashboards
Inventory Sync
[3] OPTIMISE STAGE 03

Predictive Smart Factory

Use AI for predictive maintenance, quality prediction, scheduling optimisation and digital twins across plants.

Predictive Maintenance
Vision Inspection
Digital Twin
END-TO-END METHODOLOGY

Our Manufacturing Software Development Process From Floor Walk to Rollout

We start on the shop floor with your people, machines and processes, not a feature list. Every stage produces something your operations, engineering, quality and IT teams can review.

STAGE 01

Discovery & Gemba Walk

We walk the floor, interview operators, supervisors, maintenance, quality and planners, and map processes, machines and systems.

Floor Walk Process Mapping System Inventory

We prioritise use cases by value, design the data and integration architecture and plan OT / IT security zones.

Value Roadmap Integration Architecture OT / IT Security
STAGE 02

Roadmap, Architecture & Security

STAGE 03

UI / UX for Operators & Managers

We design shop-floor terminals, mobile maintenance apps and management dashboards, and test prototypes on the line.

Operator UX Mobile Apps Dashboards

We build in sprints with regular demos, using your real products, routings, machines and quality plans.

Sprint Demos Apps & Services Real Plant Data
STAGE 04

Agile Development

STAGE 05

Machine & System Integration

We connect machines through gateways and industrial protocols, and integrate ERP, PLM, WMS and maintenance systems.

OPC UA & MQTT ERP & PLM Data Migration

We test end to end, support your validation activities where regulated, and pilot on one line or cell.

End-to-End Testing Validation Support Pilot Line
STAGE 06

Testing, Validation Support & Pilot

STAGE 07

Rollout, Training & Ongoing Support

We roll out line by line and plant by plant, train teams and keep systems maintained, patched and improving.

Phased Rollout Team Training Maintenance & Support
We Bring Next-Generation Technologies into Our Manufacturing IT Services
INDUSTRY 4.0 TECH

We Bring Next-Generation Technologies into Our Manufacturing IT Services

Manufacturers are using AI, IoT and digital twins to reduce downtime, improve quality and plan with more confidence. We adopt new technology where it measurably improves output, quality or safety.

As a manufacturing software development company, we introduce new technology deliberately: where your teams will feel the difference, and where the results show up in your own production and quality data.

[ 1 ]

AI Predictive Maintenance

Models trained on vibration, temperature, current and maintenance history flag likely failures so repairs can be planned.

Know More
[ 2 ]

Computer Vision Quality Inspection

Vision systems check parts, labels and packaging on the line and flag defects for operators to confirm, with every image kept for traceability.

Know More
[ 3 ]

Digital Twins of Lines & Plants

Digital twins combine live machine data and models so teams can simulate changes, test schedules and train staff without risking production.

Know More
[ 4 ]

AR-Assisted Maintenance & Training

Augmented reality guides technicians through procedures and lets remote experts see what they see.

Know More
[ 5 ]

AI Assistants for Plant Knowledge

Assistants answer questions from manuals, SOPs and past work orders, helping new staff find answers faster.

Know More

Manufacturing Software Development Technologies We Work With

We work with industrial protocols, proven data platforms and the enterprise systems manufacturers run, and integrate with your machines and software wherever they offer interfaces.

OPC UA
Modbus TCP
MQTT & Sparkplug B
MTConnect
PLC & SCADA Connectors
SAP S logo SAP S/4HANA
Microsoft Dynamics 365
Odoo logo Odoo
Oracle NetSuite logo Oracle NetSuite
Salesforce logo Salesforce
TimescaleDB & InfluxDB
Apache Kafka logo Apache Kafka
Apache Spark logo Apache Spark
Power BI logo Power BI
Grafana logo Grafana
.NET logo .NET
Java logo Spring logo Java & Spring
Python logo Python
Node.js logo Node.js
PHP logo Laravel logo PHP & Laravel
React logo React
Angular logo Angular
Flutter logo Flutter
React Native logo React Native
Barcode & RFID SDKs
AWS IoT SiteWise logo AWS IoT SiteWise
Azure IoT logo Azure IoT & Digital Twins
Google Cloud logo Google Cloud
Edge Gateways
OpenCV logo PyTorch logo OpenCV & PyTorch
MANUFACTURING TECHNOLOGY ECOSYSTEM

Manufacturing Software Built on Open Standards & Proven Platforms

We build manufacturing software on open industrial protocols and proven ERP, data, IoT and cloud platforms, so it works with the machines and systems already in your plant.

OPC UA
MQTT
MTConnect
SAP logo SAP
Dynamics 365
Odoo logo Odoo
Power BI logo Power BI
Grafana logo Grafana
OPC UA
MQTT
MTConnect
SAP logo SAP
Dynamics 365
Odoo logo Odoo
Power BI logo Power BI
Grafana logo Grafana
Kafka logo Kafka
TimescaleDB
Python logo Python
.NET logo .NET
React logo React
AWS IoT logo AWS IoT
Azure IoT logo Azure IoT
OpenCV logo OpenCV
Kafka logo Kafka
TimescaleDB
Python logo Python
.NET logo .NET
React logo React
AWS IoT logo AWS IoT
Azure IoT logo Azure IoT
OpenCV logo OpenCV
ASKED & ANSWERED

Manufacturing IT Services FAQs

Manufacturing IT services are the design, development, integration and support of the software manufacturers use to plan, run and improve production. They include manufacturing execution systems (MES), ERP, PLM and WMS integration, industrial IoT and machine monitoring, predictive maintenance, production planning and scheduling, quality management and traceability, supplier portals, legacy modernization and ongoing IT support.

We develop MES and shop-floor apps, ERP, PLM and manufacturing software integrations, IIoT and condition monitoring platforms, predictive maintenance and asset management software, production planning and scheduling tools, quality management and traceability systems, inventory and supplier portals, EHS and safety apps, and management dashboards.

An ERP plans the business: orders, purchasing, inventory and finance. An MES executes and records what happens on the shop floor: which order runs on which machine, who worked on it, what materials were used, quality results and downtime. Many manufacturers need both, connected so plans flow down and actual production flows back up. We help you decide whether to extend your ERP, adopt an MES product or build a focused custom MES.

Yes. We connect machines, PLCs, CNCs and sensors through edge gateways and industrial protocols such as OPC UA, Modbus, MQTT and MTConnect, usually through read-only data paths. Machine control stays in your PLCs, SCADA and safety systems; our software reads their data and hands work orders to them only through approved interfaces.

Yes, where the system offers APIs or integration options. We integrate SAP S/4HANA, Microsoft Dynamics 365, Odoo, Oracle NetSuite and other ERPs with MES, PLM, WMS, CRM and machine data, so production orders, BOMs, confirmations and inventory stay in sync. See our software integration services.

Sensors and machine controllers provide data such as vibration, temperature, current and cycle counts. Models learn normal behaviour from that data and maintenance history, then flag patterns that often come before failures, creating work orders so technicians can plan repairs before a breakdown. We usually start with a few critical assets and expand once the models prove useful.

Yes. We build inspection apps, SPC charts, non-conformance and CAPA workflows, supplier quality portals, and batch, lot and serial genealogy so you can trace any product back to its materials, machines and operators, with electronic records and audit trails for regulated industries.

Yes. We assess legacy plant systems, wrap them with secure APIs, migrate data and replace them step by step, piloting on one line before rolling out, so production keeps running throughout. Our legacy application modernization services explain the approach.

We design software with audit trails, electronic signatures and role-based access for standards such as ISO 9001, IATF 16949, ISO 14001 and GMP / FDA 21 CFR Part 11, and with OT / IT security measures aligned with IEC 62443, and we support your validation activities with documentation and testing. Regulatory compliance, computer system validation sign-off and plant and machine safety remain the manufacturer's responsibility; the software is built to support them.

Yes. After launch we provide maintenance, monitoring, bug fixes, security updates and improvements under a support plan agreed with you, and our managed IT services can cover wider infrastructure and user support.

Timelines depend on scope: a digital quality checklist or machine monitoring pilot on one line can go live much sooner than a multi-plant MES with ERP integration and traceability. The number of machines, systems, sites and regulatory requirements also matters. We share a phased roadmap after discovery so the highest-value improvements reach the floor first.

Cost depends on the modules you need, the number of machines, lines and plants, ERP and machine integrations, data volumes, regulatory and validation requirements, and whether ongoing support is included. Our guide on app development cost in 2026 explains the main drivers, and we estimate every engagement individually after a free consultation.
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